Product Specification
|
MODEL |
160K-3 |
160K-3G |
200K-3 |
200K-3G |
250K-3 |
250K-3G |
315K-3 |
315K-3G |
400K-3 |
400K-3G |
|
MAX CLAMP DIAMETER(mm) |
55 |
55 |
60 |
60 |
70 |
70 |
85 |
85 |
100 |
100 |
|
MAX CLAMP HEIGHT(mm) |
50 |
50 |
60 |
60 |
60 |
60 |
75 |
75 |
80 |
80 |
|
SPEED(PCS/min) |
35-45 |
35-45 |
30-40 |
30-40 |
25-35 |
25-35 |
20-30 |
20-30 |
20-30 |
20-30 |
|
HEIGHT ADJUSTING RANGE(mm) |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
|
BEAM LIFTING HEIGHT DURING WORKING |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
|
STROKE(mm) |
170 |
170 |
220 |
220 |
250 |
250 |
250 |
250 |
300 |
300 |
|
TOP TABLE DIMENSION(mm)L*W*H |
700 * 660 * 60 |
700 * 660 * 60 |
800 * 700 * 80 |
800 * 700 * 80 |
800 * 750 * 90 |
800 * 750 * 90 |
800 * 750 * 100 |
800 * 750 * 100 |
1000 * 750 * 110 |
1000 * 750 * 110 |
|
DOWN TABLE DIMENSION (mm)L*W*H |
1300 * 760 * 120 |
1300 * 760 * 120 |
1400 * 750 * 130 |
1400 * 750 * 130 |
1500 * 800 * 140 |
1500 * 800 * 140 |
1500 * 800 * 150 |
1500 * 800 * 150 |
1600 * 900 * 160 |
1600 * 900 * 160 |
|
SERVO MOTOR POWER(KW) |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
4.5 |
4.5 |
|
MANUPULATOR OVERALL DIMENSION(MM)L*W*H |
3300 * 800 * 700 |
3300 * 800 * 700 |
3400 * 800 * 700 |
3400 * 800 * 700 |
3700 * 1000 * 800 |
3700 * 1000 * 800 |
3600 * 1000 * 800 |
3600 * 1000 * 800 |
4200 * 1200 * 100 |
4200 * 1200 * 100 |
|
MANIPULATOR WEIGHT(Kg) |
2000 |
2100 |
2500 |
2600 |
2900 |
3000 |
3200 |
3300 |
3700 |
3700 |
Automatic Transfer & Handling System
Synchronized Transfer Mechanics: Automated mechanical grippers match press stroke frequencies to eliminate direct operator involvement in high-temperature forging zones.
Multi-Station Flexibility: Configurable in 3-station or 4-station setups to execute sequential centering, pre-forming, final forging, and center-hole punching.
Precision Tolerance Control: PLC-integrated hydraulic timing maintains repeatable forging accuracy within ±0.05 mm.
Thermal-Resistant Grippers: Heavy-duty jaws feature active heat barrier pads and a modular clamp mechanism, enabling jaw changeovers in under 30 minutes.
Custom Engineering Support
Press Frame Adaptation: Custom mounting brackets and stroke linkages support direct retrofit onto both C-frame and straight-side presses.
Tonnage Compatibility: Direct engineering integration for forging presses ranging from 125 tons up to 3,000 tons.
Custom Jaw Geometries: In-house engineering tailors gripper finger profiles for non-standard workpieces and specialized hot-forged bolt heads.
Line Retrofitting: Upgrades existing manual or semi-automated press lines to fully automated production.
Testing
Laser & Ultrasonic Testing: Every unit undergoes laser alignment verification for ±0.05 mm repeatability and ultrasonic testing on heavy structural welds.
72-Hour Continuous FAT: Pre-shipment Factory Acceptance Testing includes a 72-hour full-load dry run to verify PLC timing and thermal stability.
Client-Witnessed Protocol: Optional remote or in-person FAT utilizing customer-supplied die dimensions and sample profiles prior to export.
Export Safety Compliance: Electrical cabinets and wiring fully conform to target market CE/UL safety protocols.
Warranty Service
On-Site Field Commissioning: Factory-trained service engineers execute physical mounting, electrical hookup, and PLC synchronization at client plants globally.
Component Warranty: Full 1-year coverage on all structural frame, servo actuator, and PLC hardware components against manufacturing defects.
24/7 Remote Diagnostics & Training: Direct remote VPN/PLC access for troubleshooting paired with complete operator training on die alignment and jaw maintenance.
FAQ
Q: What distinguishes this transfer system from a standard single-station manipulator line?
A: This system's multi-station gripper array handles all four forming steps in one synchronized cycle, cutting per-part cycle time by roughly 30% compared to single-station transfer setups.
Q: What is the minimum order quantity and standard payment structure?
A: The minimum order is one complete retrofit or new-build unit, with payment typically structured as 30% deposit, 60% before shipment upon FAT approval, and 10% after on-site commissioning.
Q: How long does on-site commissioning take once the equipment arrives at our facility?
A: On-site mounting, electrical hookup, and PLC synchronization typically take 7–10 working days, followed by a 2-day joint production trial with the client's operators.
Q: Which specific CE and UL standards does the electrical cabinet comply with?
A: The control cabinet complies with CE under EN 60204-1 (machinery electrical safety) and carries UL 508A certification for industrial control panels destined for North America.
Q: What is the expected service life of the thermal-resistant gripper jaws?
A: Under continuous 3-shift hot forging use, the heat-barrier gripper pads typically require replacement every 4–6 months, while the jaw frame itself lasts 5+ years.
Q: Can this system be retrofitted onto a press from a different manufacturer than yours?
A: Yes, roughly 70% of our retrofit orders are installed onto third-party press brands; our engineers first conduct a stroke-timing survey to confirm mechanical compatibility before quoting.
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