

Technical Specifications
|
Model |
Speed |
Max. Clamping Diameter |
Max. Clamping Height |
Stroke |
Servo Motor |
|
160K-3 / 3G |
35–45 pcs/min |
55 mm |
50 mm |
170 mm |
3 / 4.5 kW |
|
200K-3 / 3G |
30–40 pcs/min |
60 mm |
60 mm |
220 mm |
3 / 4.5 kW |
|
250K-3 / 3G |
25–35 pcs/min |
70 mm |
60 mm |
250 mm |
3 / 4.5 kW |
|
315K-3 / 3G |
20–30 pcs/min |
85 mm |
75 mm |
250 mm |
3 / 4.5 kW |
|
400K-3 / 3G |
20–30 pcs/min |
100 mm |
80 mm |
300 mm |
4.5 / 4.5 kW |
Key Features
High Production Efficiency: Automated operation significantly increases output per hour, reducing overall production cycle time compared to traditional manual methods.
Reliable Quality Control: Hot-forming technology helps maintain uniform grain structures and supports stable dimensional tolerances for precision components.
Integrated Line Control: The central robotic system coordinates feeding, induction heating, pressing, and handling to streamline workflow across the entire production line.
Machine Structure
Press Body & Worktables: Rigid upper and lower tables (from 700 x 660 mm to 1600 x 900 mm) absorb high-impact forging forces and maintain structural stability.
Clamping & Stroke System: High-accuracy clamping handles maximum diameters from 55 mm to 100 mm, paired with working strokes from 170 mm to 300 mm.
Adjustment Mechanism: Includes a 0-20 mm height adjustment range and 0-120 mm beam lifting capability on 'G' series models for different tooling needs.
Servo Automation Unit: Powered by 3 kW to 4.5 kW servo motors driving the robotic manipulator for synchronized, repeatable material handling.
Machine Capabilities
High-Speed Forging: Up to 45 pcs/min for continuous production.
Large Workpiece Capacity: Handles clamping diameters from 55–100 mm.
Flexible Forming Stroke: 170–300 mm stroke for different component sizes.
Fully Automated Operation: Integrates feeding, heating, forming, transfer, and discharge.
Servo-Controlled Handling: Ensures accurate and repeatable material transfer.
Flexible Tooling: Supports customized dies for nuts, bushings, washers, and similar parts.
Heavy-Duty Performance: Rigid structure supports stable operation under high forging loads.
Applications
Stainless Steel Nut Manufacturing: Designed for producing high-strength stainless steel nuts, including A2-70 and A4-80 series, spanning sizes from M16 to M36.
Heavy-Duty Bushings & Washers: Suitable for hot-forging thick-walled bushings, industrial washers, and related ring-shaped components.
Target Industries: Widely utilized in automotive manufacturing, heavy machinery, wind energy, and petroleum pipeline sectors where corrosion resistance and structural integrity are critical.


Customization Services
Tooling & Die Design: Custom mold and die development to match specific nut, bushing, or washer geometries and dimensions.
Capacity & Model Selection: Flexible configuration of clamping diameters (55 mm to 100 mm), stroke lengths, and table sizes based on your exact production output requirements.
System Integration: Customized setup of peripheral equipment, including automated feeders, induction heating furnaces, and robotic control synchronization to fit your factory layout.
Quality Control
Raw Material & Component Inspection: Checking incoming mechanical parts, servo motors, and structural elements for dimensional accuracy and material compliance before assembly.
Assembly & Alignment Testing: Verifying the precise alignment of worktables, clamping mechanisms, and beam lifting systems to ensure smooth mechanical movement.
Electrical & Control System Verification: Testing the servo motors, sensors, and central robotic controller to ensure stable communication and synchronized operation across the entire line.
Full-Load Trial Run & Final Check: Conducting test runs to evaluate forging performance, temperature stability, and overall operational reliability prior to shipment.
FAQ
Q: What is the standard lead time for the Busher Hot Former Machine?
A: The standard production and delivery lead time is 4 to 8 weeks, depending on model customization and specific technical requirements.
Q: What material grades and sizes can this machine process?
A: It is optimized for stainless steel series such as A2-70 and A4-80, accommodating maximum clamping diameters from 55 mm to 100 mm (typically covering nut sizes from M16 to M36).
Q: Is the production line fully automated?
A: Yes. The system integrates the feeding machine, induction heating furnace, press, and robotic manipulator into a unified, servo-driven automated workflow.
Q: What factory utilities or power requirements are needed?
A: Power requirements vary by model, equipped with servo motors ranging from 3 kW to 4.5 kW, alongside standard electrical and heating power supplies specified in our technical datasheet.
Q: Do you provide on-site installation and technical support?
A: Yes. We offer comprehensive engineering support, including installation guidance, operation training, and remote diagnostic services.
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