Busher Hot Former Machine

Busher Hot Former Machine

Details
Busher Hot Former Machine is an automatic hot forging machine for stainless steel nuts, bushings and other forged components. It integrates feeding, heating, forming and transfer processes for continuous production of medium- to large-size parts.
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Busher Former Machine
 
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Description
Technical Parameters
Busher Hot Former Machine is an automatic hot forging machine for stainless steel nuts, bushings and other forged components. It integrates feeding, heating, forming and transfer processes for continuous production of medium- to large-size parts.
product-750-750
product-750-750

Technical Specifications

 

Model

Speed

Max. Clamping Diameter

Max. Clamping Height

Stroke

Servo Motor

160K-3 / 3G

35–45 pcs/min

55 mm

50 mm

170 mm

3 / 4.5 kW

200K-3 / 3G

30–40 pcs/min

60 mm

60 mm

220 mm

3 / 4.5 kW

250K-3 / 3G

25–35 pcs/min

70 mm

60 mm

250 mm

3 / 4.5 kW

315K-3 / 3G

20–30 pcs/min

85 mm

75 mm

250 mm

3 / 4.5 kW

400K-3 / 3G

20–30 pcs/min

100 mm

80 mm

300 mm

4.5 / 4.5 kW

 

Key Features

 

High Production Efficiency: Automated operation significantly increases output per hour, reducing overall production cycle time compared to traditional manual methods.

 

Reliable Quality Control: Hot-forming technology helps maintain uniform grain structures and supports stable dimensional tolerances for precision components.

 

Integrated Line Control: The central robotic system coordinates feeding, induction heating, pressing, and handling to streamline workflow across the entire production line.

 

Machine Structure

 

Press Body & Worktables: Rigid upper and lower tables (from 700 x 660 mm to 1600 x 900 mm) absorb high-impact forging forces and maintain structural stability.

 

Clamping & Stroke System: High-accuracy clamping handles maximum diameters from 55 mm to 100 mm, paired with working strokes from 170 mm to 300 mm.

 

Adjustment Mechanism: Includes a 0-20 mm height adjustment range and 0-120 mm beam lifting capability on 'G' series models for different tooling needs.

 

Servo Automation Unit: Powered by 3 kW to 4.5 kW servo motors driving the robotic manipulator for synchronized, repeatable material handling.

 

Machine Capabilities

High-Speed Forging: Up to 45 pcs/min for continuous production.

Large Workpiece Capacity: Handles clamping diameters from 55–100 mm.

Flexible Forming Stroke: 170–300 mm stroke for different component sizes.

Fully Automated Operation: Integrates feeding, heating, forming, transfer, and discharge.

 

Servo-Controlled Handling: Ensures accurate and repeatable material transfer.

Flexible Tooling: Supports customized dies for nuts, bushings, washers, and similar parts.

Heavy-Duty Performance: Rigid structure supports stable operation under high forging loads.

 

Applications

 

Stainless Steel Nut Manufacturing: Designed for producing high-strength stainless steel nuts, including A2-70 and A4-80 series, spanning sizes from M16 to M36.

 

Heavy-Duty Bushings & Washers: Suitable for hot-forging thick-walled bushings, industrial washers, and related ring-shaped components.

 

Target Industries: Widely utilized in automotive manufacturing, heavy machinery, wind energy, and petroleum pipeline sectors where corrosion resistance and structural integrity are critical.

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Customization Services

 

Tooling & Die Design: Custom mold and die development to match specific nut, bushing, or washer geometries and dimensions.

 

Capacity & Model Selection: Flexible configuration of clamping diameters (55 mm to 100 mm), stroke lengths, and table sizes based on your exact production output requirements.

 

System Integration: Customized setup of peripheral equipment, including automated feeders, induction heating furnaces, and robotic control synchronization to fit your factory layout.

 

Quality Control

 

Raw Material & Component Inspection: Checking incoming mechanical parts, servo motors, and structural elements for dimensional accuracy and material compliance before assembly.

 

Assembly & Alignment Testing: Verifying the precise alignment of worktables, clamping mechanisms, and beam lifting systems to ensure smooth mechanical movement.

 

Electrical & Control System Verification: Testing the servo motors, sensors, and central robotic controller to ensure stable communication and synchronized operation across the entire line.

 

Full-Load Trial Run & Final Check: Conducting test runs to evaluate forging performance, temperature stability, and overall operational reliability prior to shipment.

 

FAQ

 

Q: What is the standard lead time for the Busher Hot Former Machine?

A: The standard production and delivery lead time is 4 to 8 weeks, depending on model customization and specific technical requirements.

Q: What material grades and sizes can this machine process?

A: It is optimized for stainless steel series such as A2-70 and A4-80, accommodating maximum clamping diameters from 55 mm to 100 mm (typically covering nut sizes from M16 to M36).

Q: Is the production line fully automated?

A: Yes. The system integrates the feeding machine, induction heating furnace, press, and robotic manipulator into a unified, servo-driven automated workflow.

Q: What factory utilities or power requirements are needed?

A: Power requirements vary by model, equipped with servo motors ranging from 3 kW to 4.5 kW, alongside standard electrical and heating power supplies specified in our technical datasheet.

Q: Do you provide on-site installation and technical support?

A: Yes. We offer comprehensive engineering support, including installation guidance, operation training, and remote diagnostic services.

 

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