The Nut Former Machine Line feeds, grips, and transfers heated metal slugs through sequential forming dies to manufacture heavy-duty industrial nuts and axisymmetric hardware components.
Product Specification
|
MODEL |
160K-3 |
160K-3G |
200K-3 |
200K-3G |
250K-3 |
250K-3G |
315K-3 |
315K-3G |
400K-3 |
400K-3G |
|
MAX CLAMP DIAMETER(mm) |
55 |
55 |
60 |
60 |
70 |
70 |
85 |
85 |
100 |
100 |
|
MAX CLAMP HEIGHT(mm) |
50 |
50 |
60 |
60 |
60 |
60 |
75 |
75 |
80 |
80 |
|
SPEED(PCS/min) |
35-45 |
35-45 |
30-40 |
30-40 |
25-35 |
25-35 |
20-30 |
20-30 |
20-30 |
20-30 |
|
HEIGHT ADJUSTING RANGE(mm) |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
|
BEAM LIFTING HEIGHT DURING WORKING |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
|
STROKE(mm) |
170 |
170 |
220 |
220 |
250 |
250 |
250 |
250 |
300 |
300 |
|
TOP TABLE DIMENSION(mm)L*W*H |
700 * 660 * 60 |
700 * 660 * 60 |
800 * 700 * 80 |
800 * 700 * 80 |
800 * 750 * 90 |
800 * 750 * 90 |
800 * 750 * 100 |
800 * 750 * 100 |
1000 * 750 * 110 |
1000 * 750 * 110 |
|
DOWN TABLE DIMENSION (mm)L*W*H |
1300 * 760 * 120 |
1300 * 760 * 120 |
1400 * 750 * 130 |
1400 * 750 * 130 |
1500 * 800 * 140 |
1500 * 800 * 140 |
1500 * 800 * 150 |
1500 * 800 * 150 |
1600 * 900 * 160 |
1600 * 900 * 160 |
|
SERVO MOTOR POWER(KW) |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
4.5 |
4.5 |
|
MANUPULATOR OVERALL DIMENSION(MM)L*W*H |
3300 * 800 * 700 |
3300 * 800 * 700 |
3400 * 800 * 700 |
3400 * 800 * 700 |
3700 * 1000 * 800 |
3700 * 1000 * 800 |
3600 * 1000 * 800 |
3600 * 1000 * 800 |
4200 * 1200 * 100 |
4200 * 1200 * 100 |
|
MANIPULATOR WEIGHT(Kg) |
2000 |
2100 |
2500 |
2600 |
2900 |
3000 |
3200 |
3300 |
3700 |
3700 |
Forging Force & Machine Performance
Forging Capacity: Delivers 35–45 strokes/min on 160-ton models and 20–30 strokes/min on heavy-duty 400-ton lines.
Thermal Protection: Water-cooled grippers and thermal barriers protect pneumatic and electronic sensors in forging environments exceeding 1000°C.
Continuous Stability: The heavy-duty cast-iron body dampens vibrations from continuous forging, maintaining precise alignment under maximum load.
Multi-Station Forming Configuration
Multi-Stage Transfers: Configurable for 3-station and 4-station sequences: Descaling/Upsetting → Forming/Hexing → Piercing/Punching.
Dynamic Clearance: Motorized beam lift ("G" series) offers 0–120 mm clearance for complex lower dies and raised ejector pins.
Tooling Stroke: Integrated 0–20 mm bolster adjustment accommodates thick custom die blocks without shimming.
Quick-Release Grippers: Mechanical quick-change gripper arms enable complete die set changes in under 30 minutes.
Customization Options
Geometry Tailoring: Custom station layouts engineered for specific cross-flat dimensions, flange diameters, and non-standard nut profiles.
Material: Machine power and induction heating systems configured for specific alloy grades, stainless steels, and billet sizes.
Process Flow Sequence: Custom station mapping for unique combinations of upsetting, piercing, expanding, and sizing.
Plant & Automation Integration: Customized machine footprint, material feed direction, utility connections, auto-feeders, billet elevators, and robotic bin-picking systems.
Quality Control
Transfer Repeatability: Servo-driven transfers hold multi-station positioning tolerances within ±0.15 mm across all passes.
Die Protection Interlocks: Thermal sensors and double-blank detectors stop the press instantly upon misfeed to prevent die crashes.
Standard Compliance: Maintains wall thickness and concentricity to meet ISO 4759-1 and DIN 934 fastener specifications.
In-Line Force Monitoring: Real-time tonnage sensors track forging load per station to detect worn tooling before defects occur.
Delivery Terms
Lead Time: Standard configurations ship in 80–120 calendar days following a mandatory 72-hour pre-shipment dry run.
Tooling Package: Includes Cr-Mo-V alloy initial dies and a 12-month wearable spares kit (grippers, punches, push rods).
Export Packaging: Sealed in VCI anti-rust film and packed in sea-worthy steel-framed wooden crates with full CE/ISO compliance files.
Commissioning & Support: Covers 10 days of on-site installation and operator training, backed by a 48-hour global field service response.
FAQ
Q: What warranty period applies to the main press frame and servo transfer system, separate from the wearable spares kit?
A: The main press body and servo-driven transfer system carry a 24-month structural warranty, distinct from the 12-month wearable spares package already included.
Q: What is the typical service life of the cast-iron press body before major overhaul is needed?
A: Under normal three-shift operation, the cast-iron body and main bearings typically run 12-15 years before requiring a major structural overhaul.
Q: Do you offer factory acceptance testing (FAT) before shipment?
A: Yes, we conduct FAT with live video streaming for overseas buyers who cannot travel, in addition to the standard 72-hour pre-shipment dry run already performed on-site.
Q: What payment terms are typically offered for a full nut former line?
A: Standard terms are 30% deposit, 60% before shipment, and 10% after commissioning acceptance, with T/T or L/C accepted.
Q: What is the average electricity consumption for a 400-ton heavy-duty line during full production?
A: A 400-ton configuration typically draws 75-90 kW/h under continuous multi-station operation, depending on billet size and stroke rate.
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