The Nut Hot Former Machine is an automated hot forging system designed for high-volume, precision manufacturing of large-diameter hex nuts, flange nuts, bearing rings, and heavy-duty industrial fasteners.
Product Specification
|
MODEL |
160K-3 |
160K-3G |
200K-3 |
200K-3G |
250K-3 |
250K-3G |
315K-3 |
315K-3G |
400K-3 |
400K-3G |
|
MAX CLAMP DIAMETER(mm) |
55 |
55 |
60 |
60 |
70 |
70 |
85 |
85 |
100 |
100 |
|
MAX CLAMP HEIGHT(mm) |
50 |
50 |
60 |
60 |
60 |
60 |
75 |
75 |
80 |
80 |
|
SPEED(PCS/min) |
35-45 |
35-45 |
30-40 |
30-40 |
25-35 |
25-35 |
20-30 |
20-30 |
20-30 |
20-30 |
|
HEIGHT ADJUSTING RANGE(mm) |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
|
BEAM LIFTING HEIGHT DURING WORKING |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
|
STROKE(mm) |
170 |
170 |
220 |
220 |
250 |
250 |
250 |
250 |
300 |
300 |
|
TOP TABLE DIMENSION(mm)L*W*H |
700 * 660 * 60 |
700 * 660 * 60 |
800 * 700 * 80 |
800 * 700 * 80 |
800 * 750 * 90 |
800 * 750 * 90 |
800 * 750 * 100 |
800 * 750 * 100 |
1000 * 750 * 110 |
1000 * 750 * 110 |
|
DOWN TABLE DIMENSION (mm)L*W*H |
1300 * 760 * 120 |
1300 * 760 * 120 |
1400 * 750 * 130 |
1400 * 750 * 130 |
1500 * 800 * 140 |
1500 * 800 * 140 |
1500 * 800 * 150 |
1500 * 800 * 150 |
1600 * 900 * 160 |
1600 * 900 * 160 |
|
SERVO MOTOR POWER(KW) |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
4.5 |
4.5 |
|
MANUPULATOR OVERALL DIMENSION(MM)L*W*H |
3300 * 800 * 700 |
3300 * 800 * 700 |
3400 * 800 * 700 |
3400 * 800 * 700 |
3700 * 1000 * 800 |
3700 * 1000 * 800 |
3600 * 1000 * 800 |
3600 * 1000 * 800 |
4200 * 1200 * 100 |
4200 * 1200 * 100 |
|
MANIPULATOR WEIGHT(Kg) |
2000 |
2100 |
2500 |
2600 |
2900 |
3000 |
3200 |
3300 |
3700 |
3700 |
Heating & Transfer
Induction Heating Efficiency: Direct electric induction reduces energy consumption compared with gas furnaces while eliminating combustion emissions.
Servo Manipulator: Heat-resistant alloy arms with active water cooling operate above 1,000°C, using 3.0/4.5 kW drives with zero mechanical backlash.
Precision Billet Transfer: Synchronized servo indexing positions billets in die cavities within ±0.05 mm tolerance, preventing die flashing.
MES Network Integration: An onboard PLC with EtherNet/IP and Modbus TCP protocols transmits output counts, cycle speeds, and power consumption directly to factory MES systems.
Quality Control
Thermal Monitoring: Infrared pyrometers track billet temperatures between 1050°C and 1150°C, automatically rejecting blanks outside the specified range.
Dimensional Inspection: Technicians systematically sample formed nuts to verify across-flats, hole diameter, and concentricity against approved engineering drawings.
Servo Precision Checks: Multi-station transfer mechanisms are verified for positioning accuracy and repeatability during continuous production runs.
Pre-Shipment Run-In: Every machine completes a 72-hour full-load test run, with operating logs and diagnostic data archived.
Installation & After-Sales Support
On-Site Field Commissioning: Certified field engineers handle physical setup, servo parameter tuning, thermal calibration, and operator training at your facility.
24/7 Diagnostics & Parts: Onboard network modules enable immediate remote PLC troubleshooting, backed by 48-hour global dispatch for critical replacement parts.
12-Month Component Warranty: Full warranty covers core mechanical, hydraulic, and electrical parts, supported by engineers for custom tooling integration.
Packaging & Delivery
Export VCI Packaging: Vacuum-sealed rust-inhibiting (VCI) foil wrapping inside ISPM- 15-compliant, heat-treated, sea-worthy wooden crates.
Incoterms Flexibility: Standard trade options include FOB Xiamen, CIF, CFR, or DDP directly to your plant gate.
Payment Terms: Standard terms are T/T (30% deposit, 70% before shipment) or 100% Irrevocable Letter of Credit (L/C) at sight.
Container Shipping Specs: Modular sub-assemblies (2,000–3,700 kg each) fit standard high-cube containers for simplified factory rigging.
FAQ
Q: Is the 21,600 blanks per 8-hour shift figure a theoretical maximum?
A: This figure is based on continuous field-measured output at 45 strokes/min for M12 blanks under normal production conditions, not a theoretical peak.
Q: Can the modular sub-assembly weights (2,000-3,700kg) fit inside a standard 40-foot high-cube container without special permits?
A: Yes, all sub-assemblies are designed to fit within standard 40ft high-cube container weight and dimension limits, avoiding the need for flat-rack or break-bulk shipping permits in most destination countries.
Q: How is the servo manipulator's "zero backlash" specification actually verified during testing?
A: During FAT, a laser interferometer confirms zero backlash by measuring positional deviation under reversing loads at less than 0.005 mm.
Q: From which regional hub are the 48-hour emergency spare parts dispatched for buyers in Europe or the Middle East?
A: Critical spare parts for European and Middle Eastern buyers ship from our regional stock hub in Shanghai, with typical door-to-door delivery in 48-72 hours via DHL or FedEx priority service.
Q: Should I choose T/T payment or Letter of Credit for a first-time order with your company?
A: We recommend L/C at sight for first-time buyers without an existing trading relationship, since it provides bank-guaranteed payment security for both parties before goods are released.
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